Method for notifying abnormality in electro device, and electro device

ABSTRACT

An electronic device including a fan unit capable of setting an air blowing direction toward any of an interface plate side of a casing and a back plate side opposite to the interface plate; a power supply unit; a first housing portion capable of housing the power supply unit and provided within the casing to be close to the back plate; a second housing portion capable of housing the power supply unit and provided within the casing to be close to the interface plate; a detection portion that detects the air blowing direction of the fan unit and a position where the power supply unit is housed; and a warning portion that operates based on the detection portion to give a warning in a case where the air blowing direction of the fan unit is different from the side where the casing houses the power supply unit.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a divisional of U.S. Ser. No. 13/200,370, filed Sep. 23, 2011, which is a continuation application of PCT/JP2009/056688, filed on Mar. 31, 2009, the entire contents of which are incorporated herein by reference.

FIELD

The embodiments discussed herein are related to an electronic device and a rack system having the same.

BACKGROUND

There is known an electronic device such as a server device, a router device, and a switch device each equipped with a fan unit for cooling therein. Further, there is an electronic device capable of changing an air blowing direction of the fan unit. A technology relevant to such electronic devices is disclosed in Japanese Laid-open Patent Publication No. 2006-93547.

In such electronic devices, there is an electronic device equipped with a power supply unit with a fan. In cases where the posture of the fan unit is changed, an air blowing direction of the fan unit might be different from an air blowing direction of the fan of the power supply unit. In such a case, a cooling efficiency is degraded.

SUMMARY

According to an aspect of the embodiments, an electronic device includes: a fan unit that is capable of setting an air blowing direction toward any of an interface plate side of a casing and a back plate side opposite to the interface plate; a power supply unit; a first housing portion that is capable of housing the power supply unit and is provided within the casing to be close to the back plate; a second housing portion that is capable of housing the power supply unit and is provided within the casing to be close to the interface plate; a detection portion that detects the air blowing direction of the fan unit and a position where the power supply unit is housed; and a warning portion that operates based on the detection portion to give a warning in a case where the air blowing direction of the fan unit is different from the side where the casing houses the power supply unit.

The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is an explanatory view of a rack system;

FIG. 2 is an explanatory view of an internal structure of an electronic device;

FIG. 3 is an explanatory view of the internal structure of the electronic device;

FIGS. 4A and 4B are explanatory views of a fan unit;

FIGS. 5A and 5B are explanatory views of a method for securing a casing in a rack;

FIG. 6 is an explanatory view of the method for securing the casing in the rack;

FIGS. 7A and 7B are explanatory views of inner rails; and

FIGS. 8A to 8D are explanatory views of warning.

DESCRIPTION OF EMBODIMENTS

FIG. 1 is an explanatory view of a rack system. The rack system includes an electronic device and a rack on which the electronic device is mounted.

The electronic device includes a casing 10. The casing 10 houses fan units 40 and power supply units 60 as will be described later in detail. The rack includes four pillars 100. Guide rails 90 a and 90 b are respectively bridged between a left pair of front and back pillars 100 and a right pair of front and back pillars 100. The casing 10, as will be described later in detail, is secured with the pillars 100 by the guide rails 90 a and 90 b. Connectors 12 are provided at an interface plate 11 a of the casing 10. The connectors 12 are provided for connecting other devices. An LED 19 a is provided at the interface plate 11 a.

FIGS. 2 and 3 are explanatory views of an internal structure of an electronic device. Printed circuit boards 20 and 30 are provided within the casing 10. The printed circuit boards 20 and 30 are electrically connected to each other through a connector or the like. A heat sink 22 and a CPU 24 and the like are mounted on the printed circuit board 20. Further, in the casing 10, there is provided with housing portions 16 a 1, 16 a 2, 16 b 1, and 16 b 2 for housing two power supply units 60. The housing portions 16 a 1 and 16 a 2 are provided for inserting the power supply unit 60 thereinto, when the casing 10 is secured in the rack such that the interface plate 11 a faces a front side of the rack. The housing portions 16 a 1 and 16 a 2 are provided relatively close to a back plate 11 b. Further, the housing portions 16 b 1 and 16 b 2 are provided for inserting the power supply unit 60 thereinto, when the casing 10 is secured in the rack such that the back plate 11 b opposite to the interface plate 11 a faces the front side of the rack. The housing portions 16 b 1 and 16 b 2 are provided relatively close to the interface plate 11 a. Therefore, even when the casing 10 is secured in the rack such that any of the interface plate 11 a and the back plate 11 b facing the front side of the rack, the power supply unit 60 that dissipates heat is positioned at a back side of the rack, and then air is exhausted to the back side of the rack. The housing portions 16 a 1 and 16 b 1 are communicated to each other, and the housing portions 16 a 2 and 16 b 2 are also communicated to each other. Further, the housing portions 16 a 1, 16 a 2, 16 b 1, and 16 b 2 each have a duct shape. The power supply unit 60 is insertable into and removable from the housing portions 16 a 1, 16 a 2, 16 b 1, and 16 b 2. The housing portions 16 a 1 and 16 b 1 are arranged in line along a side wall of the casing 10. The housing portions 16 a 2 and 16 b 2 are arranged close to the inside as compared with the housing portions 16 a 1 and 16 b 1. Additionally, FIG. 2 illustrates a state while the power supply units 60 are being removed from the housing portions 16 a 1 and 16 a 2 respectively.

The power supply unit 60A houses a fan 64. The power supply unit 60 is provided at its one end with an air blowing opening 61 for exhausting air blown from the fan 64. The fan 64 exhausts air toward the outside of the power supply unit 60. Further, the power supply unit 60 is provided at its other end with a connector. When the power supply unit 60 is inserted into the housing portion 16 a 1, 16 a 2, 16 b 1, or 16 b 2, it is inserted from the other end of the power supply unit 60. Therefore, the power supply unit 60 housed in the housing portions 16 a 1 or 16 a 2 is different in the air blowing direction from the power supply unit 60 housed in the housing portion 16 b 1 or 16 b 2. In such a way, the housing portions 16 a 1 and 16 a 2 house the power supply units 60 in such postures that the air blowing directions are first directions relative to the casing 10 (the direction toward the back plate 11 b). Further, the housing portions 16 b 1 and 16 b 2 house the power supply units 60 in such postures that the air blowing directions are second directions relative to the casing 10 (the direction toward the interface plate 11 a). That is, as mentioned above, air is exhausted from the casing 10, in particular, always from the side of the power supply unit 60. This permits the heat of the power supply unit 60 itself not to be stayed within the casing 10.

The printed circuit board 30 is arranged between the housing portions 16 a 1 and 16 a 2 and the housing portions 16 b 1 and 16 b 2. Connectors 36 a 1, 36 a 2, 36 b 1, and 36 b 2 are mounted on the printed circuit board 30. The connectors 36 a 1 and 36 a 2 are an example of a first connector for a power supply unit. The connectors 36 b 1 and 36 b 2 are an example of a second connector for a power supply unit. The connector 36 a 1 is connected to a connector of the power supply unit 60 housed in the housing portion 16 a 1. The other connectors 36 a 2, 36 b 1, and 36 b 2 also have the same arrangements.

Further, two fan units 40 are housed within the casing 10. The fan unit 40 is housed at the back plate 11 b side. The back plate 11 b is opposite to the interface plate 11 a. The fan unit 40 is capable of reversing its posture relative to the casing 10, thereby reversing the air blowing direction of the fan unit 40. Additionally, in the state illustrated in FIG. 2, the fan unit 40 and the power supply unit 60 are the same in the air blowing direction with each other, and air is exhausted from the positions of the power supply units 60 tending to have high-temperature heat, thereby preventing the air from being stayed within the casing 10.

Cases where the air blowing direction is reversed will be described. Firstly, the power supply units 60 are removed from the housing portions 16 a 1 and 16 a 2 as illustrated in FIG. 2. Next, the power supply units 60 are respectively inserted into the housing portions 16 b 1 and 16 b 2 as illustrated in FIG. 3. Additionally, at this time, the power supply unit 60 is inserted such that the air blowing opening 61 is arranged at the interface plate 11 a side. In the state illustrated in FIG. 3, the fan unit 40 is different in the air blowing direction from the power supply unit 60. Next, the postures of the fan units 40 are reversed.

FIGS. 4A and 4B are explanatory views of the fan unit. The fan unit 40 is secured on a holding board 50. The holding board 50 is provided with a handle 51. The holding board 50 is insertable into and removable from the casing 10. The holding board 50 is removed from the casing 10 by pulling the handle 51. The fan unit 40 is secured on the holding board 50 by screws. The screws are removed, and the fan unit 40 is secured on the holding board 50 with the fan unit 40 being in a reverse posture.

The fan unit 40 includes: a tube portion 41; four fans 42; and a cable 44 provided in the tube portion 41. The tube portion 41 is formed with an air passage therewithin. The cable 44 ensures power supply. The cable 44 is provided at its one end with a connector 45. Each of the fans 42 is rotated in one direction by an actuator. Further, the holding board 50 a holds a duct portion 52 and a printed circuit board 53. The duct portion 52 functions as a passage for blowing air. Connectors 54 a and 54 b are respectively mounted at the left and right sides of the printed circuit board 53. The connectors 54 a and 54 b are an example of a connector for a fan unit. A connector 55 is mounted at an edge of the printed circuit board 53. The length of the cable 44 is set to be alternatively connected to the connectors 54 a and 54 b based on the posture of the fan unit 40. That is, in the state illustrated in FIG. 4, the length of the cable 44 is set to be connectable to the connector 54 a, but not to be connectable to the connector 54 b.

The connectors 54 a and 54 b are electrically connected to the connector 55 through patterns on the printed circuit board 53. The connector 55 is connected to a connector 25 mounted on the printed circuit board 20. Additionally, as illustrated in FIG. 4, the holding board 50 is provided with holding members 56 a and 56 b for holding the cable 44. The holding members 56 a and 56 b are each made of a synthetic resin with elasticity. The holding members 56 a and 56 b each have a ring shape partially provided with a cutout. The holding members 56 a and 56 b are opened to hold the cable 44.

As illustrated in FIG. 4B, the fan unit 40 is removed from the holding board 50, and then the posture of the fan unit 40 is reversed. The fan unit 40 is secured on the holding board 50 again, and then the connector 45 of the cable 44 is inserted into the connector 54 b. Next, the holding board 50 is inserted into the casing 10, whereby the connectors 55 and 25 are connected to each other. Therefore, the fan unit 40 and the printed circuit board 20 are electrically connected to each other. In such a manner, the air blowing direction of the fan unit 40 is reversed. Accordingly, the holding board 50 can hold the fan unit 40 in such a posture that the air blows in any of the first and second directions.

A description will be given of a change in the air blowing direction in the above manner. Plural electronic devices are mounted in the above mentioned rack. The plural electronic devices are connected to each other through cables. The electronic device has an interface plate provided with connectors to which the cables are connected. Generally, a server type device is designed to be secured in the rack such that its interface plate faces the back side of the rack, and a network type device such as a router and a switch is designed to be secured in the rack such that its interface plate faces the front side of the rack. Thus, in plural devices mounted in the same rack, the interface plates might not be arranged at the same side in many cases. Any devices are designed to exhaust air toward the back side of the rack. Thus, when the devices are secured in the rack, the air blowing directions of the devices are the same with each other. However, the interface plates of the devices are not arranged at the same side. Therefore, the cable for connecting both devices to each other has to be passed between both devices. For this reason, it is necessary to provide a space, in which the cable passes, between both devices arranged up and down and secured in the rack.

Further, when the plural devices are secured in the rack such that the interface plates thereof are arranged at the same side, the air blowing directions of the plural devices are not the same with each other. Thus, blowing air might interfere with each other to degrade the cooling efficiency of the whole rack.

However, as to the electronic device according to the present embodiment, the air blowing direction is changed for every device, thereby making the air blowing directions same with each other and preventing the cooling efficiency of the whole rack from being degraded even when the plural devices are secured in the rack such that the interface plates thereof are arranged at the same side. Moreover, the interface plates are arranged at the same side, thereby reducing the space between the plural devices. This can reduce space.

Next, a method for securing the casing 10 in the rack will be described. FIGS. 5A, 5B, and 6 are explanatory views of the method for securing the casing 10 in the rack. FIG. 5A is an explanatory view of cases where the casing 10 as a network type device is secured in the rack such that the interface plate 11 a faces the front side of the rack. Inner rails 80 a and 80 b are respectively secured at the side surfaces of the casing 10 such that securing pieces 83 are arranged at the interface plate 11 a side. The inner rails 80 a and 80 b are secured in the rack by the screws. The inner rail 80 a includes: a base portion 81 with a thin plate shape; the securing piece 83 positioned at one end of the base portion 81; and a projection piece 86 as will be described later. The other end of the base portion 81 is not provided with the securing piece 83. The securing piece 83 is perpendicular to the base portion 81. The securing piece 83 is provided with a hole through which the screw penetrates, the screw securing the securing piece 83 in the front pillar 100 of the rack.

FIG. 5 is an explanatory view of cases where the casing 10 as a network type device is secured in the rack such that the back plate 11 b faces the front side of the rack. In cases where the casing 10 is secured in the rack such that the back plate 11 b faces the front side of the rack, the inner rails 80 a and 80 b in the above case are replaced with each other and then secured on the opposite surfaces of the casing 10 in such postures that the securing piece 83 are positioned at the back plate 11 b side. Additionally, cover plates 17 are provided for respectively covering the housing portions 16 a 1, 16 a 2, 16 b 1, and 16 b 2, and removable from the casing 10. The cover plate 17 is provided with plural holes for ensuring air flow.

As illustrated in FIG. 6, the guide rails 90 a and 90 b are connected to two pillars 100. The guide rails 90 a and 90 b support the inner rails 80 a and 80 b for sliding, respectively. When the electronic device is mounted in the rack, the guide rails 90 a and 90 b are engaged with the base portions of the inner rails 80 a and 80 b, respectively. Next, as illustrated in FIG. 6, the casing 10 is pushed and slid relative to the guide rails 90 a and 90 b, and then the securing pieces 83 of the inner rails 80 a and 80 b are secured in the pillars 100 respectively. The securing piece 83 is secured in the pillar 100 by a screw. Additionally, the casing 10 is omitted in FIG. 6.

Next, the inner rails 80 a and 80 b will be described in detail. FIG. 7A is an explanatory view of the inner rail 80 a in cases where the casing 10 is secured in the rack such that the interface plate 11 a faces the front side of the rack. The inner rail 80 a is provided with the projection piece 86 at an inner side of the base portion 81. Further, the casing 10 is provided at its side surface facing the base portion 81 with a hole 18 a through which the projection piece 86 penetrates. When the inner rail 80 a is secured to the casing 10, the projection piece 86 projects into the housing portion 16 a 1 through the hole 18 a. In other words, the projection piece 86 is inserted into the housing portion 16 a 1, which is closer to the securing piece 83, selected from the housing portion 16 a 1 or 16 b 1. Therefore, when being tried to be inserted into the housing portion 16 a 1, the power supply unit 60 interferes with the projection piece 86 projecting into the housing portion 16 a 1. Thus, the power supply unit 60 cannot be inserted into the housing portion 16 a 1. Further, in the state where the power supply unit 60 is inserted into the housing portion 16 a 1, the inner rail 80 a cannot be attached such that the securing piece 83 of the inner rail 80 a is arranged at the interface plate 11 a side.

FIG. 7B is an explanatory view of the inner rail 80 b in cases where the casing 10 is secured in the rack such that the back plate 11 b faces the front side of the rack. The projection piece 86 of the inner rail 80 b also projects into the housing portion 16 b 1, which is closer to the securing piece 83 of the inner rail 80 b, selected from the housing portion 16 a 1 or 16 b 1. Therefore, the power supply unit 60 cannot be inserted into the housing portion 16 b 1. Further, in the state where the power supply unit 60 is inserted into the housing portion 16 b 1, the inner rail 80 b cannot be attached such that the securing piece 83 of the inner rail 80 b is arranged at the back plate 11 b side.

As mentioned above, the power supply unit 60 cannot be housed at the front side of the rack. This reason is as follows. When the power supply unit 60 is housed at the front side of the rack, air is blown from the front side of the electronic device toward the outside thereof by the fan 64 of the power supply unit 60. Thus, air is blown toward the front side of the rack. Thus, the air blowing directions of this device and that of another device interfere with each other. However, in the electronic device according to the present embodiment, such a situation is avoided by the projection pieces 86 of the inner rails 80 a and 80 b.

Additionally, the casing 10 is also provided at its side surfaces opposite to the surfaces of the housing portions 16 a 1 and 16 b 1 side with holes for escaping the projection pieces of the inner rail.

Next, warning by use of LEDs 19 a and 19 b will be described. The LEDs 19 a and 19 b are examples of warning portions. The LED 19 a is provided at the interface plate 11 a side of the casing 10. The LED 19 b is provided at the back plate 11 b side of the casing 10. The LEDs 19 a and 19 b are lighted with power supply from the printed circuit board 20. The CPU 24 detects the postures of the fan units 40 and the power supply units 60. The CPU 24 detects the posture of the fan unit 40 based on whether or not the connector 45 of the fan unit 40 is connected to the connector 54 a or 54 b. The CPU 24 detects the posture of the power supply units 60 based on whether or not the power supply unit 60 is connected to the connector 36 a 1 or 36 a 2 or the connector 36 b 1 or 36 b 2.

When the detection result indicates that the fan unit 40 is different in the air blowing direction from the power supply unit 60, the CPU 24 controls the LEDs 19 a and 19 b to flash. Therefore, an operator can recognize that the fan unit 40 is different in the air blowing direction from the power supply unit 60. When the detection result indicates that the air blowing directions are the same with each other, the CPU 24 keeps the LEDs 19 a and 19 b off.

The cases where the air blowing directions are different from each other are, for example, cases where the connector 45 of the fan unit 40 is connected to the connector 54 a and the connectors of the power supply units 60 are respectively connected to the connectors 36 b 1 and 36 b 2. For example, this is the state illustrated in FIG. 3. Further, they are cases where the connector 45 is connected to the connector 54 b and the power supply units 60 are respectively connected to the connectors 36 a 1 and 36 a 2. The cases where the air blowing directions are the same with each other are, for example, cases where the connector 45 of the fan unit 40 is connected to the connector 54 a and the power supply units 60 are respectively connected to the connectors 36 a 1 and 36 a 2. Further, they are cases where the connector 45 of the fan unit 40 is connected to the connector 54 b and the power supply units 60 are respectively connected to the connectors 36 b 1 and 36 b 2.

FIGS. 8A to 8D are explanatory views of cases where the warning is performed and cases where the warning is not given. Since the fan units 40 are the same in the air blowing direction with the power supply units 60 as illustrated in FIGS. 8A and 8B, the warning is not given. Since the fan units 40 are different in the air blowing direction from the power supply units 60 as illustrated in FIGS. 8C and 8D, the warning is given. That is, the CPU 24 controls the LEDs 19 a and 19 b to flash.

In such a way, the lighting pattern of the LEDs 19 a and 19 b are changed to give a warning to the operator. Additionally, not only in a case as illustrated in FIGS. 8C and 8D, but also a case where the CPU 24 may control the LEDs 19 a and 19 b to flash when one of two power supply units is inserted into the housing portion 16 a 1 or 16 a 2 and the other is inserted into the housing portion 16 b 1 or 16 b 2.

In the present embodiment, the change in the lighting pattern of the LEDs 19 a and 19 b gives to a warning to a user. The present invention is not limited to these arrangements. For example, a warning may be sounded to a user.

All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be constructed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiment of the present inventions has been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the sprit and scope of the invention. 

What is claimed is:
 1. A method for notifying abnormality in an electronic device comprising a casing and a fan unit installed in the casing, wherein in a case where a power supply unit that exhausts air through a first surface side of the casing is inserted into the casing from the first surface side through which the fan unit draws or exhausts air based on an air blowing direction that is set in the fan unit, the method comprising changing a combination of lighting states of LEDs attached to the first surface side and a back surface side, of the casing, opposite to the first surface side based on whether the air blowing direction is set so as to draw or exhaust air.
 2. The method of claim 1, wherein the changing changes the combination such that the lightning states of one of the LEDs attached to the first surface side and another one of the LEDs attached to the back surface side indicate an abnormal state where the air blowing direction is set in the fan unit so as to draw air through the first surface side of the casing.
 3. An electronic device, comprising: a casing which has a first surface and a second surface; a fan unit which is installed in the casing and one of draws and exhausts air through the first surface of the casing based on an air blowing direction that is set in the fan unit; a power supply unit which is installed in the casing and exhausts air through the first surface of the casing; a first LED which is attached to the first surface of the casing; and a second LED which is attached to the second surface of the casing, wherein a combination of lightning state of the first LED and the second LED is changed to a different state based on whether the air blowing direction is set so as to draw or exhaust air.
 4. The electronic device of claim 3, wherein the combination of lightning state of the first LED and the second LED indicates an abnormal state in the case where the air blowing direction is set so as to draw air from the power supply unit. 